RopeCon® Bardon Hill.Quarry Restoration Solution.

Customer requirements.

Bardon Hill Quarry near Leicester in Leicestershire is one of the United Kingdom’s oldest continuously operated quarries. Aggregate Industries UK Ltd has recently developed a new quarry extension at this strategically important site. In order to sustain quarrying activities, a separate material handling system was required to extract, process and transport overburden for emplacement within the existing quarry as part of its restoration. The goal was to develop a unique solution that will dramatically reduce CO2 emissions and environmental impact compared with road haulage or the footprint associated with a conventional surface conveyor system.

Our solution.

The proven RopeCon® system is a combination of ropeway technology and
conventional conveying technology. Track ropes will span 850m across the entire pit upon which the belt which transports the overburden will travel. The RopeCon® system includes a reversable second belt that will enable simultaneous conveying and emplacement activities. During the life of the operation, the RopeCon® track ropes will be periodically retensioned to allow the system to be lifted above the placed material. This ability to control the drop height minimises the impact from noise and dust during operation of the system. The track ropes were retensioned at the beginning of 2023. The discharge point was raised and, thus, further backfilling capacity was released.

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